EMI Shielding Springs

EMI/RFI Shielding Bal Spring® canted coil spring

With the Bal Spring® canted coil spring, you can protect sensitive electronics in your designs from the harmful effects of conducted or radiated electromagnetic interference (EMI) and radio frequency interference (RFI). Our spring’s independent coils, which serve as multiple contact points for optimal conductivity in shielding applications, ensure consistent, reliable contact—even under shock and vibration. The Bal Spring provides superior attenuation across a broad EMI spectrum, but it’s particularly effective in high-frequency, small-package applications. It’s the ideal choice for designers who want to advance the performance of their equipment while reducing size, weight, and system complexity.

EMI Shielding Spring Mounting Configurations

For EMI/RFI shielding applications, The Bal Spring®canted coil spring can be supplied in welded rings or lengths. Rings are typically installed in either housing-mounted or piston-mounted configurations . Spring lengths can be engineered to self-retain, or used with other fastening technologies. The Bal Spring can be paired with a variety of groove shapes to optimize shielding effectiveness. Here are some examples.

Rectangular Groove

Easiest to machine

Bal Spring® Rectangular Piston

Rectangular Piston

Piston Mounted Welded Ring Spring in Rectangular Groove

Bal Spring® Rectangular Plate

Rectangular Plate

Length of Spring in a Plate Rectangular Groove

Bal Spring® Groove Detail View

Groove Detail View

Dovetail Groove

Best for retaining spring
in place

Bal Spring® Dovetail Piston

Dovetail Piston

Piston Mounted Welded Ring Spring in Dovetail Groove

Bal Spring® Dovetail Plate

Dovetail Plate

Length of Spring in a Plate
Dovetail Groove

Bal Spring® Groove Detail View

Groove Detail View

Tapered Groove

Best control of forces

Bal Spring® Tapered Piston

Tapered Piston

Piston Mounted Welded Ring Spring in Tapered Groove

Bal Spring® Tapered Plate

Tapered Plate

Length of Spring in a Plate
Tapered Groove

Bal Spring® Tapered Groove

Groove Detail View

V Groove

Best conductivity

Bal Spring® V-Piston

V Piston

Piston Mounted Welded Ring Spring in V Groove

Bal Spring® V-Plate

V Plate

Length of spring in a Plate
V Groove

Bal Spring® V-Groove

Groove Detail View

EMI Shielding Spring Performance

Unlike typical EMI shielding technologies, our Bal Spring canted coil spring exerts a near-constant force across the working deflection range, and its force remains consistent–even under extreme temperature variations. It resists compression set, and its individual coils compensate for misalignment, tolerance variations, and mating surface irregularities. For applications requiring both shielding and mechanical connecting, we can adjust spring groove, spring size, wire diameter and other characteristics to precisely control the force it takes to latch, lock, hold, connect, and disconnect.

Bal Spring® Transfer Impedence

Transfer Impedance of Canted Coil Spring
vs. Other Shielding Methods

And here’s a look at how our spring performs in a range of frequencies.

Bal Spring® MHz Shielding Effectiveness

100 MHz-1 GHz
Shielding Effectiveness vs. Frequency

Bal Spring® GHz Shielding Effectiveness

10-16 GHz
Shielding Effectiveness vs. Frequency

These graphs illustrate the Bal Spring’s shielding effectiveness at frequency ranges from 100 MHz-1 GHz and 10-16 GHz. Each graph includes the noise floor for comparison, showing how closely the Bal Spring matches the noise floor throughout the entire frequency range. Tests were performed by an accredited third party following IEC 61726 Standard, using a 50-Ω characteristic impedance coaxial connector with an overall diameter of 0.725. Note: Shielding effectiveness is highly dependent upon connector design and configuration.

EMI Shielding Spring Force

Many design factors, including wire material, wire diameter, coil height, spring force, and plating thickness, contribute to the performance of our Bal Spring® canted coil spring. We can precisely control each of these to engineer a spring that delivers the level of shielding you need. Here’s a look at how the Bal Spring stacks up to other shielding technologies.

Spring-energized Force Graph
Bal Spring® Compression Diagram

EMI Shielding Spring Materials & Plating

Bal Spring® canted coil springs for EMI shielding are precision-manufactured from premium copper alloy and stainless steel base wire materials, chosen for their excellent combination of mechanical and electrical properties.  Our copper alloys are conductive enough to be used unplated in many applications.  The performance of our stainless steel materials, which offer a higher force-per-unit compression value than copper in the same spring dimension, can be enhanced by plating with a more conductive metal.

Bal Spring wire materials include:
  • STAINLESS STEEL (302, 316, 316L)
Plating Options Include:
  • GOLD
  • TIN

Plating can make the Bal Spring more efficient in humid or corrosive environments, or in any application that calls for higher conductivity. We can supply springs plated to MIL standards or other specifications. While silver is usually the first choice for high conductivity requirements, it’s also important to consider corrosion and potential and wear characteristics. We apply protective coatings to our silver-plated Bal Spring canted coil springs for an added level of corrosion resistance.

EMI Shielding Spring Sizes

Our Bal Spring canted coil springs are available in lengths (for simple or complex groove configurations) and welded rings from 0.030” (.76mm) ID. Since every spring is designed to meet the unique requirements of your application, we don’t stock a “standard” size and type. But we do maintain a database of commonly-requested diameters and cross-sections, which can serve as a baseline for streamlined customization.

Shielding Spring Sizes

Images are provided solely as an illustration of common spring dimensions. Spring properties, including wire diameter, wire material, coil width, coil height, coil cant angle, spring ID/OD, and plating can be precisely customized for optimal performance.

EMI Shielding Spring Orientation

Our Bal Spring® canted coil spring can be designed with coils that deflect in an axial or radial orientation. This makes it possible to optimize the direction of the force in your design, ensuring effective, long-term service. For housing or piston mounted designs, a radial spring orientation is typically recommended. Axial springs are often specified for face mounted installations.
Radial Spring

Compression force of a radial canted coil spring is along the radius of the arc or ring, perpendicular to the centerline.

Bal Spring® Axial Spring Diagram
Axial Spring

Compression force of an axial canted coil spring is along the axis of the arc or ring, parallel to the centerline.

Bal Spring® Radial Spring Diagram

Service conditions, spring configuration (length or ring), and other factors can influence this design choice. Our engineers will help you to deternine which spring orientation desivers the best performance.

One Component, Three Functions

Some designers use the Bal Spring® canted coil spring to mechanically latch, lock, or hold critical machine components. Some use it to shield against EMI/RFI. Others leverage our spring’s ability to electrically conduct and ground. No matter how you choose to use it, you’ll increase performance, improve reliability, and gain a competitive edge.

EMI Shielding Spring Applications

Technical Resources

Product Catalog

Bal Seal Engineering Connecting and Conducting Solutions

Application Bulletin

Bal Spring®Canted Coil Springs for Electromechanical Applications

Technical Report

Properties of standard Bal Spring® canted coil spring materials

Custom components that drive tomorrow’s technologies.®

© 2024 Bal Seal Engineering. All Rights Reserved.

Custom components that drive tomorrow’s technologies.®

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